Surface Inspection
Discover the OTM-SIM High-Speed Ammunition Surface Inspection System—a high-volume system for ammunition manufacturing. Achieve precise ammunition surface defect detection, nearly 100% quality assurance, and rates of 100-200 PPM for standard machines with advanced safety and modular features. Contact Ammo Rx, your premier supplier of advanced ammunition equipment, today!
Details
The OTM-SIM, engineered by On The Mark Ammunition Solutions and delivered by Ammo Rx—your premier supplier of cutting-edge ammunition manufacturing solutions—is a cutting-edge high-speed inspection system designed to inspect ammunition surfaces for defects in cases, bullets, or live ammo. We build these in several sizes to accommodate various production needs. Utilizing advanced vision and AI technology, this system ensures precision and reliability across a wide range of calibers. With a robust design and quick tooling changes, the OTM-SIM delivers 90% efficiency at run rates of 100-200 parts per minute for standard machines, with custom configurations available to reach beyond, making it an essential tool for ammunition manufacturers prioritizing quality control.
- Purpose: Inspects surfaces for defects in cases, bullets, or live ammo in ammunition production
- Key Benefit: Advanced AI-based detection with fast setup for diverse production needs
- Production Capacity: Rates of 100-200 parts per minute for standard machines (caliber dependent) at conservative rates, with custom configurations available to reach beyond.
Additional Information
More Details
Advanced High-Speed Inspection System Vision Technology
The OTM-SIM employs advanced vision technology to check ammunition surfaces against client-specified defects in real time. This ensures surface accuracy and detects defects with high precision, supporting 360° inspection for comprehensive quality assurance.
- Process: 360° surface inspection for profile validation
- Outcome: Minimizes defects and ensures compliance with stringent standards
- Control: Allen Bradley PLC with intuitive software interface for seamless operation, including real-time camera feeds, easy tolerance adjustments, and multi-level user permissions
Precision Feeding + Quality Inspections Experience breakthrough quality with the OTM-SIM’s integrated automation, including Teledyne DALSA’s high-performance 1D/2D CMOS and CCD cameras for superior imaging and analysis. This advanced technology ensures reliable defect detection, enhancing quality control across high-speed production runs, with inspections for scratches, dents, surface irregularities, and more.
- Mechanism: OTM-240B feed system supports cases, bullets, or live ammo with quick tooling swaps, continuous-motion turret with independent secondary drive system for accuracy and durability
- Benefit: Exceptional accuracy in identifying surface inconsistencies, reduced handling, faster changeovers, and cleaner workflows with minimal sorting labor in high-volume production
- Applications: Surface inspection for pistol, rifle, and large-caliber ammunition from .204 to .338 Lapua
Robust, Production-Ready Design
Engineered for the rigors of ammunition production, the OTM-SIM features IP65 electrical rating, Class 1 Division 2, magnetic door interlocks, 3/8″ polycarbonate guarding, and smooth surfaces for easy cleanup. Machined with precision tooling including servo-driven turrets, this USA-made machine supports reliable, low-maintenance operation in challenging environments—making it the ultimate choice for high-volume inspection equipment.
- Components: Teledyne DALSA cameras, OTM-240B feed system, Allen Bradley PLC, 15″ color touchscreen, I/O Link Architecture for durable inspection
- Benefit: High uptime, reduced maintenance, and robust performance in ammo manufacturing settings
- Environment: Protected surfaces, solid steel frame for rigidity, and safe operator access for long-term reliability
Product Feeding Every OTM-SIM comes standard with the OTM-240B feed system, a feeder equipped with zig-zag feed chute to assure efficient feeding, low bowl indicators via stack lights to alert operators, and proven reliability for maintaining production rates. This intuitive design minimizes downtime and enhances efficiency in high-speed ammunition inspection—ensuring smooth transitions without compromising precision or quality.
Key Features
- High-Speed Inspection: Processes at rates of 100-200 parts per minute for standard machines (e.g., 9mm, 223/5.56) with 90% efficiency, with custom configurations available to reach beyond.
- Modular Stations: Quick tooling changes for diverse calibers and quality standards.
- Quality Assurance: AI-based defect detection, Teledyne DALSA cameras for inspections including scratches, dents, surface irregularities, and more.
- Flexible Changeovers: Fast setup with versatile feed system and intuitive software for minimal downtime.
- Industrial-Grade Controls: 15″ color touchscreen, Allen Bradley PLC, real-time camera feed, easy tolerance adjustments for user-friendly operation.
- Built for Production: IP65, Class 1 Division 2, magnetic door interlocks, 3/8″ polycarbonate guarding, 240/480V power, and status light indicator for safe, reliable ammo equipment.
- Made in the USA: Engineered and manufactured by On The Mark Ammunition Solutions for top-tier quality.
General Specifications
General Specifications
- Feeder: OTM-240B Feed System (caliber specific)
- Control & Interface: Allen Bradley PLC, 15″ color touchscreen, I/O Link Architecture with intuitive software interface
- Programs: Quick configuration for diverse calibers and quality standards
- Automation: Continuous-motion turret, Teledyne DALSA 1D/2D CMOS/CCD cameras, servo-driven system, independent secondary drive
- Electrical Ratings: IP65, Class 1 Division 2, power requirements 240/480V, 100 PSI air
- Safety: Magnetic door interlocks, 3/8″ polycarbonate guarding
- Utilities: 240/480V, 100 PSI air
- Optional Features: Tip Inspection, Base Inspection, Vertical Conveyor, optional weight inspection
|
Caliber |
Production Rate |
Average Efficiency |
|
9MM |
120/MINUTE (DIM) 180/MINUTE (DIM-24) |
90% |
|
45 ACP |
120/MINUTE (DIM) 180/MINUTE (DIM-24) |
90% |
|
300 AAC |
110/MINUTE (DIM) 160/MINUTE (DIM-24) |
90% |
|
5.56X45 |
100/MINUTE (DIM) 140/MINUTE (DIM-24) |
90% |
|
308 WIN |
100/MINUTE (DIM) 140/MINUTE (DIM-24) |
90% |
|
338 LAPUA |
90/MINUTE (DIM) 120/MINUTE (DIM-24) |
90% |
Additional sizes and models available to tailor to your specific project needs.
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Transform your production with Ammo Rx. Explore how we can elevate your manufacturing precision and efficiency. Request a quote with us today to revolutionize your processes.
About Ammo Rx & On The Mark
Ammo Rx and On The Mark Ammunition Solutions partner to deliver innovative ammunition manufacturing solutions. With decades of expertise, we provide tailored systems, from standalone presses to integrated production lines, ensuring precision and efficiency for manufacturers worldwide. Our commitment to quality and customization empowers your production to meet the highest industry standards.