High Volume Loading

Advanced Next-Generation Loading System

SuperTrak Continuous Motion Assembly The OTM-3000LM integrates SuperTrak linear servo motor technology for seamless part transfer and parallel processing, enabling asynchronous inspection, loading, and assembly to boost capacity and reduce cycle times with smooth, quiet operation that minimizes mechanical wear. Its spring-loaded pins on an upper cam follower ensure accurate OAL and smooth bullet seating, while the rotary cartridge insert is mechanically timed to eliminate operator adjustments, ideal for 24/7 runs with quick-change tooling to maximize output and flexibility.

• Process: Continuous motion assembly with volumetric powder drop, mouth flaring, bullet seating, and crimping for efficient cartridge loading
• Outcome: Optimized throughput, reduced defects, and shorter cycle times in ammo production · Control: Large 15-inch touchscreen PLC on Windows 10 with internet connectivity for offsite troubleshooting and remote monitoring

Precision Feeding + Quality Inspections

Experience breakthrough efficiency with the OTM-3000LM’s dual feeders and multiple checks, including primer direction and presence verification with bad part eject, mouth roundness inspection, optical powder amount validation, and in-process bullet OAL check to ensure nearly 100% quality assurance. The small powder hopper from non-sparking materials minimizes risks, with optional vacuum-tube delivery from a dry/blast room, while the station holders with spring-loaded fingers and alignment bearings maintain precise handling across ~200 identical stations connected by heavy-duty No.80 roller chain.

• Mechanism: Dual OTM-240A case feeders, dual OTM-160A bullet feeders with low bowl indicators via stack lights for precision ammo processing
• Benefit: Reduced handling, faster takt times, and cleaner workflows with minimal operator intervention in high-volume production
• Applications: Loading for pistol, rifle, and large-caliber munitions from 380 ACP to 338 Lapua

Robust, Production-Ready Design

Engineered for the rigors of ammunition production, the OTM-3000LM features zinc & nickel coatings on all parts for corrosion prevention, heat-treated and surface-ground steel components to prevent premature wear, a solid steel frame with no blind holes to avoid primer compound buildup, full guarding in 1/4″ clear polycarbonate with safety sensors, E-stop, and smooth surfaces for easy cleanup. This USA-made machine supports reliable, low-maintenance operation in challenging environments—making it the ultimate choice for SuperTrak-integrated loading equipment.

• Components: 12 working stations, 10hp drive with gear box, modular design for custom processes like additional inspections or transfers
• Benefit: High uptime, reduced maintenance, and robust performance in ammo manufacturing settings
• Environment: Protected surfaces, sound enclosure, and safe operator access for long-term reliability

Product Feeding

Every OTM-3000LM comes standard with dual OTM-240A case feeders and dual OTM-160A bullet feeders, featuring low bowl indicators via stack lights to alert operators, and proven reliability for maintaining high production rates without damaging parts via continuous motion drop-in while the machine runs. This intuitive design minimizes downtime and enhances efficiency in high-volume ammunition loading—ensuring smooth transitions without compromising precision or quality. Optional hopper conveyor auto-feeds cases and bullets to reduce attention needed for keeping hoppers full.