Dimensional Inspection
Discover the OTM-DIM High-Speed Ammunition Inspection System—a high-volume system for ammunition manufacturing. Achieve precise cartridge dimension validation, nearly 100% quality assurance, and rates of 100-220 PPM for standard machines with advanced safety and modular features. Contact Ammo Rx, your premier supplier of advanced ammunition equipment, today!
Details
The OTM-DIM, engineered by On The Mark Ammunition Solutions and delivered by Ammo Rx—your premier supplier of cutting-edge ammunition manufacturing solutions—is a cutting-edge high-speed inspection system designed to validate cartridge, bullet, and casing dimensions. We build these in several sizes to accommodate various production needs. Utilizing a backlight optical comparison method, this system ensures precision and reliability across a wide range of calibers. With a compact design and quick tooling changes, the OTM-DIM delivers 90% efficiency at run rates of 100-220 parts per minute for standard machines, with custom configurations available to reach beyond, making it an essential tool for ammunition manufacturers prioritizing quality control.
- Purpose: Validates dimensions for cartridges, bullets, and casings in ammunition production
- Key Benefit: Simplistic design with fast setup for diverse production needs
- Production Capacity: Rates of 100-220 parts per minute for standard machines (caliber dependent) at conservative rates, with custom configurations available to reach beyond.
Additional Information
More Details
Advanced High-Speed Inspection System Optical Inspection Technology
The OTM-DIM employs a backlight optical comparison method to check cartridge profiles against a master image in real time. This ensures dimensional accuracy and detects defects with high precision, supporting multiple inspection types for comprehensive quality assurance.
- Process: Backlight optical comparison for profile validation
- Outcome: Minimizes defects and ensures compliance with stringent standards
- Control: On-board PC with intuitive software interface for seamless operation, including real-time camera feeds, easy tolerance adjustments, and multi-level user permissions
Precision Feeding + Quality Inspections
Experience breakthrough quality with the OTM-DIM’s integrated automation, including Teledyne DALSA’s high-performance 1D/2D CMOS and CCD cameras and 3D sensors for superior imaging and analysis. This advanced technology ensures reliable defect detection, enhancing quality control across high-speed production runs, with inspections for overall length, multi-point diameter, chamfer angle, arc radius, point-to-point measurements, primer presence, head stamp presence, flash hole presence, and more.
- Mechanism: OTM-240A 24″ bowl feeder supports bullets, casings, and live ammo with quick tooling swaps, nickel-coated 4140 PH steel dial with polished glass insert for accuracy and durability
- Benefit: Exceptional accuracy in identifying dimensional inconsistencies, reduced handling, faster changeovers, and cleaner workflows with minimal sorting labor in high-volume production
- Applications: Dimension validation for pistol, rifle, and large-caliber cartridges from 380 ACP to 338 Lapua
Robust, Production-Ready Design
Engineered for the rigors of ammunition production, the OTM-DIM features IP65 Minimum electrical rating, Class 1 Division 2, magnetic door interlocks, 3/8″ polycarbonate guarding, and smooth surfaces for easy cleanup. Machined with precision tooling including servo-driven transfer dials, this USA-made machine supports reliable, low-maintenance operation in challenging environments—making it the ultimate choice for high-volume inspection equipment.
- Components: Teledyne DALSA cameras, OTM-240A feed system, Allen Bradley PLC, Weintek HMI, I/O Link Architecture for durable inspection
- Benefit: High uptime, reduced maintenance, and robust performance in ammo manufacturing settings
- Environment: Protected surfaces, compact footprint for rigidity, and safe operator access for long-term reliability
Product Feeding
Every OTM-DIM comes standard with the OTM-240A feed system, a 24″ bowl feeder that supports bullets, casings, and live ammo with quick tooling swaps to assure efficient feeding, low bowl indicators via stack lights to alert operators, and proven reliability for maintaining production rates. This intuitive design minimizes downtime and enhances efficiency in high-speed ammunition inspection—ensuring smooth transitions without compromising precision or quality.
Key Features
- High-Speed Inspection: Processes at rates of 100-220 parts per minute for standard machines (e.g., 9mm, 223/5.56) with 90% efficiency, with custom configurations available to reach beyond.
- Modular Stations: Quick tooling changes for diverse calibers and quality standards.
- Quality Assurance: Optical comparison method, Teledyne DALSA cameras for inspections including overall length, multi-point diameter, chamfer angle, arc radius, point-to-point measurements, primer/head stamp/flash hole presence, and more.
- Flexible Changeovers: Fast setup with versatile feed system and intuitive software for minimal downtime.
- Industrial-Grade Controls: Weintek HMI, Allen Bradley PLC, real-time camera feed, easy tolerance adjustments for user-friendly operation.
- Built for Production: IP65 Minimum, Class 1 Division 2, magnetic door interlocks, 3/8″ polycarbonate guarding, 110V power, and physical touch buttons for safe, reliable ammo equipment.
- Made in the USA: Engineered and manufactured by On The Mark Ammunition Solutions for top-tier quality.
General Specifications
General Specifications
-
- Feeder: OTM-240A Right Hand Feeder (24″ bowl, supports bullets, casings, live ammo)
- Control & Interface: Allen Bradley PLC, Weintek HMI, I/O Link Architecture with intuitive software interface
- Programs: Quick configuration for diverse calibers and quality standards
- Automation: Backlight optical comparison, Teledyne DALSA 1D/2D CMOS/CCD cameras, 3D sensors, servo-driven transfer dials
- Electrical Ratings: IP65 Minimum, Class 1 Division 2, power requirements 110V, 100 PSI air
- Safety: Magnetic door interlocks, 3/8″ polycarbonate guarding
- Utilities: 110V, 100 PSI air
- Optional Features: Optional weight inspection
|
Caliber |
Production Rate |
Average Efficiency |
|
9MM |
120/MINUTE (DIM) 180/MINUTE (DIM-24) |
90% |
|
45 ACP |
120/MINUTE (DIM) 180/MINUTE (DIM-24) |
90% |
|
300 AAC |
110/MINUTE (DIM) 160/MINUTE (DIM-24) |
90% |
|
5.56X45 |
100/MINUTE (DIM) 140/MINUTE (DIM-24) |
90% |
|
308 WIN |
100/MINUTE (DIM) 140/MINUTE (DIM-24) |
90% |
|
338 LAPUA |
90/MINUTE (DIM) 120/MINUTE (DIM-24) |
90% |
Additional sizes and models available to tailor to your specific project needs.
Related products
Contact Us
Transform your production with Ammo Rx. Explore how we can elevate your manufacturing precision and efficiency. Request a quote with us today to revolutionize your processes.
About Ammo Rx & On The Mark
Ammo Rx and On The Mark Ammunition Solutions partner to deliver innovative ammunition manufacturing solutions. With decades of expertise, we provide tailored systems, from standalone presses to integrated production lines, ensuring precision and efficiency for manufacturers worldwide. Our commitment to quality and customization empowers your production to meet the highest industry standards.